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THE IMPACT OF PLANT
MAINTENANCE ON QUALITY PRODUCTIVITY IN ORGANIZATIONS
CHAPTER ONE
INTRODUCTION
1.1 Background of
the Study
Plant
maintenance is the comprehensive management of machineries and fool in a
factory. This could take the form of preventing of breakdown through extensive
lubrication of machine, detection of fault carryout minor repairs and
replacement of obsolete spare parts at interval to enhance efficient production
and consequently enhance quality and productivity (Edward, 2007).
Maintenance of plant and equipment use in production lead to
the production of high quality product, increase speed of production and
enhance the overall plant performance. The maximum utilization of maintenance
resources enhance cost reduction or controls a substantial part of the total
operating budget in most plants as well as reduction in total labour cost
through increase speed of production and efficiency. The impact of maintenance
of plant cannot be overemphasized sequel to it importance in enhancing the
quality of production.
In recent years, a firm has given more attention to the
quality of the product or services they produce. The act of monitoring and
improving the quality of product and services produce is commonly referred to
as total quality management. Which gives emphasis on production efficiency the
ability to produce products at a low cost? This will consequently give a firm
competitive advantage.
It is against this that most firms embark on plant
maintenance in order manufacture high quality product efficiently to reduce
cost and make high sales.
However, most firms use the wrong technique of maintenance
sequel to cost reduction but incur such cost when breakdown interacts with
production leading great loss.
It is against this background that the researcher sees the
subject matter, the impact of plant and equipment maintenance on quality
production as an issue worthy of being investigated. Putting a searchlight on
Nigeria breweries Kaduna plant.
1.2 Statement of the
Problems
The inability of an organization to effectively maintain its
plant and equipment result in poor product quality, reduction in production
speed, or affect other factors that limit overall plant performance. This
subsequently leads to production failure in the market and could lead the
collapse of an organization. It is against this, that researcher sees the
subject matter, the impact of plant and equipment on quality production as an
empirical problem worthy of investigation. Hence the researcher intends to
study plant and equipment maintenance and their impact on quality production in
Nigeria breweries P.L.C with search light on Kaduna plant and in particular
their maintenance Department.
1.3 Objectives of
the Study
The broad objective of the study is to examine the impact of
maintenance of plant and equipment on quality production in Nigeria breweries
Kaduna. The specific objective is to:
I. Examine how maintenance of plant and
equipment affect standard of production in Nigeria Breweries Kaduna.
II. Find out how maintenance of plant and
equipment affect efficiency and speed of production in Nigeria Breweries
Kaduna.
III. Identify
the effect of plant and equipment maintenance on quality production in Nigeria
Breweries Kaduna.
IV. Identify the
problems militating against effective plant and equipment maintenance in
Nigeria Breweries Kaduna.
V. Proper possible solutions to the
identified problems.
1.4 Significance of
the Study
This study will contribute to policy formulation as regard
plant and equipment in organization. As such Nigeria Breweries Kaduna will find
the result of the research useful especially as they utilize the finding to
enhance the maintenance of their plant and equipment.
The study will also contribute to existing body of knowledge
on the subject matter.
It is worthy to know that the research will be a good
reference material to incoming students who may wish to use the research as
reference material or a springboard for further research.
1.5 Research Questions
1. How does plant
equipment maintenance affect the standard of production in Nigeria Breweries
Kaduna?
2. How does plant
and equipment maintenance affect efficiency and speed of production in Nigeria
Breweries Kaduna?
3. What is the effect
of plant and equipment on quality production in Nigeria Breweries Kaduna?
4. What are the
problems militating against plant and equipment maintenance in Nigeria
Breweries Kaduna?
1.6 Scope of the
Study
This study covers the empirical examination of the impact of
maintenance on quality control to this end; empirical data will be collected
from Nigeria breweries Kaduna. The study will equally cover an evaluation of
how plant and equipment maintenance affect standard of production as well as
well as its effect on efficiency and speed of production. The study equally
identifies the problems militating against Nigeria breweries plc Kaduna. Data
and information will be for a period of 5 years that is 2006-2010.
1.7 Definition
of Terms
Plant: A factory where production process falls place (ponal,
2003).
Maintenance: The act of keeping plant machineries and
equipment in good condition by checking or repairing it regularly (Paula,
2006).
Quality production: The degree to which production meet a require
specification or standard (obodoeeh, 2006).
Quality control: This is a process determining whether the
quality of a product or service meets the desire quality level (Lawal, 2003).
TQM: Acronym for total quality management (Eghe, 2006).
TPM: Acronym
for total productive maintenance (okoh, 2003).
Productivity: The rate at which a firm produces good and the
amount produced compare to how much time, labour and capital used in producing
them (Donald, 2003).
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